Good Price Horizontal Agitating Industrial Sludge Dehydrator
Product Description:
As the product moves through the machine, the paddles ensure that the product is well mixed and that it flows easily through the machine. The paddles give excellent mixing in radial direction. The product is not mixed in axial direction. As it moves further into the machine, the product increasingly meets the end specifications with preservation of the plug flow. An even flow (plug flow) through the machine gives each product particle a more or less identical retention time and ensures a high uniform end-product.
Strengths/benefits/features
- Good plug flow
- Fully continuous
- Low temperature possible due to vacuum
- Hygienic design
Working Principle
The paddle dryer is compact in structure and mainly consists of a sandwich casing, a central shaft with staggered blades, inlet and outlet joints, drive mechanisms, control boxes, and other components.
The cylinder is a jacket structure in which hot steam circulates inside. During operation, water vapor is introduced into the jacket, hollow shaft, and blade to provide the heat required for drying; a very small amount of air is introduced into the dryer and used as a carrier for the steam (or organic steam) that evaporates during drying; the material enters the machine from the feed port, and is conveyed by the hollow blade to the discharge port for discharging. The material is heated and evaporated by the hollow blade and the jacket during the conveying process to be dried. The heat transfer surface of the wedge blade has a self-cleaning function. The relative motion between the particles and the wedge surface produces a washing effect that washes away the adhering material on the surface of the blade, which allows the material to have a long residence time and a high fill factor.
Technical parameters
| Model | KJG-2.7 | KJG-24 | KJG-52 | KJG-81 | KJG-110 |
| Heat transfer area | 2.7 | 24 | 52 | 81 | 110 |
| effective volume | 0.06 | 1.53 | 3.96 | 6.43 | 9.46 |
| revolution | 15-30 | 10-20 | 10-20 | 5-15 | 5-10 |
| power | 2.2 | 11 | 30 | 55 | 95 |
| width of dryer body | 306 | 1118 | 1474 | 1828 | 2210 |
| total width | 736 | 1474 | 1854 | 2286 | 2668 |
| length of dryer body | 1956 | 3454 | 5258 | 6020 | 6122 |
| total length | 2972 | 6147 | 8306 | 9678 | 9880 |
| distance between feeding and disharging | 1752 | 3150 | 4954 | 5562 | 5664 |
| height in center | 380 | | 1066 | 1220 | 1220 |
| total height | 762 | | 2032 | 2464 | 2668 |
| steam inlet | (2) 3/4 | (2) 1 | (2) 11/2 | (2) 11/2 | (2) 2 |
| water outlet | (2) 3/4 | (2) 1 | (2) 11/2 | (2) 11/2 | (2) 2 |
Applications
Petrochemical industry: polyolefin powder, polycarbonate resin, high and low-density polyethylene, linear low-density polyethylene, polyacetal granules, nylon 6, nylon 66, nylon 12, acetate, polyphenylene sulfide, propylene base resin, polypropylene, engineering plastics, polyvinyl chloride, polyvinyl alcohol, polystyrene, polyester, polyoxymethylene, styrene-acrylonitrile copolymerization, ethylene-propylene copolymerization.
Environmental protection industry: sludge, electroplating sewage sludge, boiler soot, sugar factory waste residue, pharmaceutical factory waste residue, MSG factory waste residue, coal ash.
Feed industry: soy sauce residue, bone-based feed, distiller's grains, food scraps, apple pomace, orange peel, soybean meal, chicken bone feed, fish meal, feed additives, bio-sludge.
Food industry: starch, cocoa beans, corn kernels, salt, modified starch, medicines.
Chemical industry: soda ash, NPK compound fertilizer, kaolin, bentonite, white carbon black, carbon black, phosphogypsum, calcium sulfate, calcium nitrate, magnesium carbonate, sodium cyanide, oxidized sodium fluoride, aluminum hydroxide, barium sulfate, calcium carbonate, molecular sieves, dyes, saponins.
Features
1) Low energy consumption: As a result of indirect heating, no much air take away the heating, the outer wall has insulation layer, the heat efficiency can be up to 90%. For slurry, evaporating 1kg of water just need 1.2kg vapor.
2) cheap investment: it has huge effective heat transfer surface area per unit, reduce treatment time, let the machine size become small, so It greatly reduces the construction area and building space.
3) wide range of materials handling: can use different types of media, not only can treat heat-sensitive materials, but also handle high-temperature materials. Common medias are: water vapor, thermal oil, hot water, cooling water and so on.
4) flexible operation method: Can be continuous operation or intermittent operation, can be applied in many fields.
5) Low environmental pollution: don't use air to dry material, dust material entrainment is rare. Small solvent evaporation, easy to treat. For contaminated materials or solvent recovery conditions, closed-loop can be used.
6) Cheap operating costs: Low-speed mixing and reasonable structure, Low wear, low maintenance costs. For normal operation, just only 1 person / day.
7) Stable operation: Due to the special compression-expansion stirring of the wedge blades, the material particle contact with the heat transfer surface enough, it ensure the processing is stable.
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Horizontal Hollow Paddle Dryer Agitating Industrial Sludge Dehydrator Images
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